The difference is that you likely were running a different offset than Dave had to, because of his Big Brake kit. They were able to change your offset to "tuck" your wheels more. That is the problem that is often run into- there it not enough "curve" in the spokes to adequately tuck the wheels, and still clear the Calipers.
I was running the big brake upgrade as well. But I do hear you about the spoke curve. The hre rims usually have curve to them.