This is really interesting... and I thought it was a blown speaker. Can this be fixed at home with new wires??? or does it require a new wiring harness? Thank you
Its better to replace the whole harness. Once one wire goes, the rest will follow. You dont want to be stuck with your window down when it starts to rain. I had mine done at DC Performance, it was around $200 if memory serves.
When I bought by car (used) last year, it had a couple of things wrong with it: driver side electric mirror not working, light on the lock not working, and backup lights not working. I thought they were all related, and that bad assumption slowed down my fix of it until just this last month, when I read something about these door wires in the forum.
Sure enough, two wires were broken - clean as if someone had gone into the harness and clipped them. I detected the breaks by pulling out the ends of the rubber cover from the door and body and pulling on each wire in turn, and two wires were completely loose. (Turns out the backup lights were a bad backup light switch in the tranny, $27 and easy to replace).
Now, in my case, I fixed the broken door wires by just soldering in some new wire. However, that is a very good point that the rest are likely to go.
OK, to ask a question probably nobody knows - why are these wires so brittle? I never had any problem like this in my '95 with 70,000 miles on it when I got rid of it in 2003, and the bend is less than many other cars I see out there with doors that open wider. Did Dodge switch to a crappy wire manufacturer in the late 90's?