The thing I don't like about the plug patch is that when you ream out the hole to get the plug in the tire you are actually damaging MORE belts then just the original puncture. I too have raced on a repaired tire that I patched myself,(not a plug) but as a company I would never do it.
Mark,
You're probably aware there are different types of probes. The one not to use looks like a rat tail file (can be viewed at Walmart in the tire fix it area, lol). We use a probe that has a spiral fluting with a very mild twist. This type "pushes" the belts apart rather than trying to bust throught them, possibly cutting belt fibers like the the rat tail type can. The belts with steel wires are pretty tough and it would take a lot of back and forth probing, even with the rat tail file to cut them.
In one project our company was involved with, we were only concerned with emergency tire repairs that could be made with the tire on the rim to get the vehicle quickly out of harms way. Through X-rays we found that pushing the belts apart caused no permanent problems because they would come back together as soon as the vehicle was driven a couple of miles. This also has the added benefit of holding the plug or patch plug in place by pinching down on the plug.
Regarding belt damage from either a nail or actual probing to widen the wound channel, the amount of damage was a micro percentage of the total belt area. Now if you have a large wound channel from say a chunk of metal, etc, all bets are off since we can't tell what kind of belt damage occurred without an X-ray.
Here are a couple more thoughts for those that want to make an emergency repair on a tire so you can get back home (like a Viper with no run flats and no spare):
-In testing tire plugs, we found the ones labeled "Xtra Seal, Safety Seal, etc" that are made in the USA were the best compared to everything we tested on the market. Visually they are the ones that look like big brown furry worms. The ones you often see in a autoparts store are black and thin, made in China and they tear very easily when trying to get through the tread and belts, especially on a high load range tire.
-Like I said in an earlier post, a nail is sort of a best case tire puncture because it often causes the least amount of damage. If you get a flat, find the wound but cannot find any foreign object, be very careful!!. The object might have been very large but because of its shape caused what looks to be a small nail hole in the tread, but caused a large wound in the belt area which may have cut a dangerous percentage of your belts. If you can't pull out the object to examine it, assume the worst case and proceed from there.
-Emergency tire repair cannot be learned from a video, reading a book, etc. The best thing to do is get a used tire from a garage sale, craigslist, etc and practice drilling different sized holes in the tread and plugging it. If the tire is mounted, put in about 20 psi and squirt your repair with Windex to see if you have a leak free repair. If it's still leaking, it's no big deal to push in another plug or 3 or 4 if the wound is that big. Once the Windex doesn't bubble up any more, you've got a good seal. When it comes to tire repair, it's like driving, only perfect practice makes perfect.
-I don't know why, but I have no problem going 140 mph on a properly repaired tire on a road course. But I would never do any mile or high speed runs with a repaired tire on my car. I don't have any proof, but I have a feeling the belts might be getting stretched around a bit a speeds over 150 mph due to centrifugal force. Just watching dragsters rear slicks grow and flex in odd shapes makes me wonder how the heck they don't come apart.
-Emergency tire repairs are just that, a way to get you back to a safe place so the tire can be examined, fixed or replaced by a tire professional.
Cheers,
George