Finally - dyno results WCV PCM vs. Mopar performance PCM
Made it to the dyno last night in low pressure (28.5 on barometer) but cool (ambients in 60Fs) conditions. Here is the overview I posted on the GenI/II forum: Short Version is WCV PCM and Mopar Perf PCM tied at 415rwhp/475rwtq on Dyno Dynamics dyno.
My 98 GTS has the basic bolt-on mods in my sig. Probably only twist different from most bolt-on cars is the 70mm throttle bodies (don't flame me - they came with the car). My car came to me with a Mopar Performance PCM in place. Car ran fine. Had idle hang, but adjusting the throttle body synchronization stopped that completely and permanently. Idled very low and sounded like a Harley. In driving it always seemed like it had a flat spot in the mid-range then would hit like a turbo car about 3,500 rpm. I blamed the big throttle bodies. In an effort to see if software might be a good next step, I purchased a West Coast Viper tuned PCM from RedSled. It has a program designed for 91 octane fuel and passing California emissions (whatever that means). Installed the WCV unit and found two things: 1) hellish idle hang; and 2) the powerband seemed flatter with out the dip from 2,000 - 3,000 rpm. I have been working on the idle hang issue after consulting with John at WCV, and have put a big dent in it, but I am still having idle hang issues with the WCV that are nonexistent with the Mopar unit.
My girlfriend bought me an hour of dyno time for x-mas. The facility has a Dyno Dynamics all-wheel-drive adjustable load dyno (generally reads lower than a Dynojet). The AZ VCA guys are having a dyno day on February 19th at the same facility so my results will be a nice baseline for them to beat. Went to the dyno last night and here is what I found (sorry but it will take me awhile to figure out how to convert the charts into pics and get them posted).
The horsepower curves of the WCV and Mopar units are absolutely identical in a run from idle. When placed on the same graph and lay right on top of each other. However, they get there with totally opposite methods, and some trickery showed some differences.
We started with the WCV PCM. Rwhp curve is pretty flat from onset to 3,250 rpm after which it steepens making 300 rwhp at 3,500 rpm and a max rwhp of 415 at a surprisingly low 5,000 rpm. The rwtq curve shows a substantial dip from 2,500 to 3,250 making only 400 ft lbs at 3,000 rpm then maxing out at 475 ft lbs at 4,250 rpm. The interesting part of the air/fuel ratio. At the start of the run it comes from lean to a very nicely controlled 12.25-12.5:1 from 2,250 rpm through 5,000 rpm after which it richens up finally ending up richer than 12:1 above 5,500 rpm. This is contrary to the 13:1 John from WCV says he targets on the top end. The WCV A/F plot is very flat. The software is doing its job.
Next was the Mopar Performance PCM. Rwhp and rwtq curves are the same as WCV unit, with the WCV PCM maybe making a few more rwhp above 5,000 rpm, and very surprisingly the WCV unit making a few less ft lbs from 2,500 to 3,250 rpm (contrary to my butt-dyno). Again the interesting part is the air/fuel ratio. At the start of the run it comes from lean to a very jagged plot starting at 11.5:1 at 2,500 rpm, dipping to 11.1:1 at 3,250 rpm, jumping to nearly 12:1 at 3,750 rpm then richening up until it goes gnarly rich at 4,750 rpm after which it is a very fat 10.75:1 or so.
Comparison. We had not way of logging ignition advance, but given the identical power with the WCV unit being substantially leaner than the Mopar unit, the Mopar unit must have significantly more timing. So here we have two very different theories of tuning, WCV leaner with presumably less timing, and Mopar richer with presumably more timing, resulting in the same result. As mentioned above, strange thing was that the dyno did not confirm my seat of the pants feeling that there was a flat spot from about 2,000 rpm to 3,000 rpm with the Mopar unit the was not there with the WCV unit. Rich the dyno operator had an idea to identify the feeling I had, but the regular dyno plots were not showing.
We made runs with both computers that instead of starting from idle, started from a steady 3,000. Now we found a difference. I can only guess that it was because a leaner/less timing philosophy works better from a higher rpm launch, but when starting a dyno run at 3,000 the WCV unit wooped the Mopar unit, making almost 10 rwhp more at 4,000 rpm and 20 hp more at 5,500 rpm. Sorry but I do not have any explanation as to the high rpm differences from making runs from idle as compared to making runs from 3,000. Again, the air/fuel plot is interesting. The WCV unit line comes from lean and settles into a controlled 12-12.1:1 ratio finishing up at a solid 12:1 above 5,000 rpm. The Mopar unit comes from dead rich to a jagged line starting at 11.5:1 at 3,750 rpm and ending up at 10.5:1 above 5,000. Only guess I have is that the different rpm starting point causes the PCMs to choose their air/fuel targets from different tables. Any comments would be greatly appreciated.
They say the dyno doesn't lie. They don't say it won't confuse you. Regarding driveability, the WCV idle hang issue is horrible. If I cannot solve the problem I will not run the WCV PCM. John at WCV say the throttle bodies need to be synch'd using the DRB diagnostic procedure and they have never had a problem with hang. Perhaps I have to break down and get the dealer to do this. In the mean time I will continue to test and see if I can kill the idle hang myself. The higher idle of the WCV unit is horrible. Unless you had some sort of light flywheel stalling issue I see no reason to do this. It takes the great stock lumpy idle that sounds like a Harley, and moves it into a range where the Belanger exhaust has a bit of boom and you end up with a woomp-woomp-woomp that drives you nuts. In actual driving the WCV feels cleaner, snappier, and overall faster especially in the mid-range. I would like to run the WCV unit with no idle hang and the stock idle. Perhaps I'll send it back to WCV and have the idle reduced and a little more timing put in and make it back to the AZ VCA dyno day for a follow up.
Final thoughts. With all the resources of the VCA, and the VCA's friendly relationship with DC, why in the heck can we not identify the engineering team that actually wrote the Gen I and Gen II software so we can see what their goals were, what compromises they might have made for emissions etc, and figure out why an idle hang is programmed in given the presence of certain hardware adjustment parameters? Is that too much to ask?