Hey Guys,
Been down this road, i.e. bigger power and tuning. Lost two engines with improper tunes. Lots of wasted $$$$ by not going to the "Pros" the fist time.
Tried AEM and while it made OK power, the unit I put in my SRT was designed for a GTS / RT. AEM should work OK for those of you with Gen II cars, provided the tune is correct. On Gen III cars, the gages did not function correctly and never did, not sure why - maybe the wiring harness wasn't perfect. Perhaps this has been updated. I'd check with AEM, DC or Daniel; they will know.
I see that this is a Gen II forum, but I believe the following would still apply.
I finally bit the bullet and took the car to DC Performance. They tuned my 04 Paxton SRT using the FACTORY computer. The engine is a 530 ci big bore with wet sleeves, Styker heads, forged pistons and rods, blower cam, roller rockers, solid lifters, headers, custom fuel system, etc., etc. It makes 11.5 lbs of peak boost and runs on 91 octane. RWHP is over 910 at 6000 rpm (it will spin to 6600 - very quickly too), RWTQ is over 860 at 5000 rpm. It makes over 600 rwtq at only 2200 rpm.
The engine starts and runs like a stock car, smooth idle, no issues with warm up, will run down the freeway all day long at 75 mph, no overheating; drive-ability is great. Heck, my grandma could drive it to the grocery store.
But when you ask it to go, make sure you're pointed straight over smooth pavement and hang on.
Dan