Defroster / Dash rattle

PaViper

Enthusiast
Joined
Jan 21, 2004
Posts
2,316
Reaction score
0
Has anyone tried to stop the defroster rattle without taking it to a dealer. I dont want to start taking apart the dash before I know how much of a PITA it is going to be or even if it will solve the problem.
thanks
 

Viperfreak2

Enthusiast
Joined
Feb 14, 2002
Posts
2,548
Reaction score
0
Location
Duncan, SC USA
I tried and failed. I stuffed cardboard between the duct top and dash....nada.

I didn't want my dealer to touch it, so I just put on straight pipes. :headbang:
 

Racer Robbie

Enthusiast
Joined
Dec 15, 2004
Posts
2,817
Reaction score
0
Location
Guilford, CT-USA
here is the fix fro AllData. Very easy

Interior - Rattles From Instrument Panel Area

NUMBER: 23-027-03

GROUP: Body

DATE: November 28, 2003

SUBJECT:
Instrument Panel Rattle Sound

OVERVIEW:
This bulletin involves modifying the IP center defroster duct.

MODELS:

2003 - 2004 (ZB) Viper

NOTE :This bulletin applies to vehicles built prior to November 1, 2003 (MDH 1101XX).

SYMPTOM/CONDITION:

Rattle sound from IP defroster grille area may be heard when driving over rough road surfaces. The defroster duct flange is touching bottom of defrost grille and/or IP substrate.

DIAGNOSIS:

If the vehicle operator describes the Symptom, tapping on the IP near the defroster duct will cause the rattle sound and confirm the condition if present.

REPAIR PROCEDURE:

1. Remove the defroster grille from IP (using trim stick or equivalent).






2. Remove the defroster duct mounting screws (2) and defroster duct (Fig. 1).

3. Using snips/cutters, remove upstanding flange around entire outlet side of duct (Fig. 1).

4. Remove any loose debris from the defroster duct area.

5. Reinstall duct with two screws, tighten the screws to 1.6 - 2.2 Nm (14 - 20 in. lbs.).

6. Reinstall defroster grille making sure it is secure around entire outside edge.

POLICY:
Reimbursable within the provisions of the warranty.
 
OP
OP
P

PaViper

Enthusiast
Joined
Jan 21, 2004
Posts
2,316
Reaction score
0
Thanks Atro Racing, I will look at it today.
 
Top