This part of the build should probably be in it's own thread but I'll leave it here for now. Let me start off by saying, I don't believe there's anything wrong with Belanger Headers. I've had my share of frustrations with leaks most likely caused by me when overtorquing the bolts at the flanges AND/OR when my ex-tuner decided to torch the turnout when welding in a WBO sensor because he couldn't figure out how to remove the side sill to get to the WBO **** already installed at the turnout.
My last leak was caused by the latter. I decided to replace the turnouts that warped so I called Lou. Lou helped me with a leak 2 years ago so he was familar with me.
I asked to purchase new turnouts and after listening to what I was doing he pitched me a new design idea that he wanted to try out. This was something he told me about 2 years ago but he didn't have time to create a jig for it back then.
Let's start with the O2 sensor location(s). Lou and I agree to disagree on whether an O2 located in a primary tube (current design) or collector (my request) is best. Lou swears the single tube location is optimal, I believe the collector is. So I asked him to install them in both locations:
I asked for the **** to be placed on top of the merge collector just under the heat shield and it was measured so it will clear the frame. Most likely, I will need to cut out a hole in the heat shield if the sensor contacts it after installation.
The second design change (as a result of the 02 in the merge collector) is that the pickle is now smaller....a mini pickle:
To give you and idea of the size difference between the pickles:
Old vs. New
The major change Lou did for my headers was installing a slip-fit tube at the Y-collectors. The tube protrudes about 1/4":
Lou's idea behind this tube is that when mated with the collector it will be sealed from both the inside and obviously outside via the standard flange. Even if I'm able to over-torque the bolts again...and bend the ears...the connection should still be leak-proof.
I forgot just how shiney new Belanger headers are (my current set on the left, new on the right):
Lou has taken customer service to a whole new level...he's amazing. These headers are a work of art and well worth it. I don't know if he's going to offer this design or not for the masses but I'm happy to test it for him. I think Lou really outdid himself and he went above and beyond what I asked for. He's a class act and I'm a Belanger customer for life!
Tuning is FINALLY set for Friday!