This is the first time this actually happened to one of my guys, but the engine was pushing the oil filter gasket out on start-up. It did it on 3 filters, and actually burst another.
The oil bypasses were not shimmed. They actually have a little more *installed height* because I removed the freeze plugs that secure them to clean the front cover.
I guess it's ok to post what he told me. Basically, when a Viper engine is first started the oil pressure will spike to about 300 psi for a few milliseconds before the pressure comes down. I don't know why this is, maybe there is oil stacked up behind the bypass valves that has to bleed out before the bypasses function? I don't know yet, but will figure it out. Maybe something could be modified to make the bypasses react faster.
We also had a relatively heavy break-in oil in it, 15W-50.
It has a Mobil 1 filter on it at the moment, and 10W-30 oil in it. The oil pressure is 75 pounds cold (idle), and 40 pounds hot (idle), which is about where I like it.
I was having a hard time wrapping my head around how this could be happening. Todd explained it better than anyone else I talked to (which was a lot of guys).
One of the filters he tried was a Comp Coupe filter, but it only blew a gasket out, it did not burst. Perhaps the combination of heavy oil and maybe not having the filter *gorilla tight* caused the gasket to push out. I think the Comp Coupe filter, which is what Todd recommended to me, would be just fine.
Hopefully this info will help someone out in the future.