Upsize alternator wiring?

efnfast

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2001; aftermarket accessories are radio, intercooler pump and radiator fan from TheViperStore. Canadian car so low beam headlights are always on.

On a fully charged battery when I start & idle the car and check the voltage w/ a multi-meter I get 13.9 (intercooler pump and dtrl are always on w/ key on).

If I turn on maximum headlights, hvac, radio, etc (i.e., all accessories) it's like 13.8.

If I turn off the accessories, when the low speed fan comes on it holds 13.8 indefinately.

When the high speed fan comes on, it quickly drops to 12.6. If I rev to around 1,500 rpm it immediately jumps up and holds 13.5 indefinately (as long as I keep the RPMs up, immediately drops to 12.6 when I left off the gas).

I tried replacing the alternator to see if it was just getting old but the readings didn't change.

From the service manual it looks like it goes 2ga wire from the battery to the starter, then branches off to the alternator as a 6ga wire.

Would I benefit from changing the 6ga wire to a 2ga wire (and replace the fusible link w/ a heavy duty inline 150amp circuit breaker) to try to get the voltage back up to the upper-13s? All the race cars I build I've always used 2ga wire for alternator, so I'm kinda surprised to see a 6ga wire for a car with accessories.
 

Goggles Pizano

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Remember the voltage regulator is built into the PCM. The alternator/ generator doesn't have a regulator like other non Chrysler cars.
 
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efnfast

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If the PCM were culprit I would think it would struggle to charge with any loads on it, no? All the threads I've read on here where the PCM was the culprit (and the person installs an external voltage regulator to solve it) all had slow/constant voltage drops while driving. I'm good until the high speed fan kicks on and then fine again when it kicks off.

If I wanted to test my theory, is it okay to leave the stock 6ga wire connected to the alternator and then run a second 2ga wire from the alternator to the battery (fused with 150amp fuse/circuit breaker)? I think that would be okay since all it's doing is a secondary path for more current to flow ..... I'd rather avoid cutting into the main power harness since it looks like it's spliced all over the place and not as simple as just running some new wires to the starter, alternator and pdc
 
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Goggles Pizano

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Just making people who stumble on the thread to be aware the PCM has the voltage regulator.

There is a procedure in the SM about testing it at the output post.
 

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