1 - The new Brembo "big" front caliper set up applies the same braking force to the rotor that the smaller OE calipers do. It's just spread over a larger surface area which helps the brake pads (and hopefully rotors) last longer.
Well, that's true of any BBK, isn't it?
1 - The new Brembo "big" front caliper set up applies the same braking force to the rotor that the smaller OE calipers do. It's just spread over a larger surface area which helps the brake pads (and hopefully rotors) last longer.
The braking force (actually it's a clamping force which becomes a torque when it resists rotational movement) is determined by the brake fluid pressure multiplied by the area it is applied to. Specifically, the 1000 psi or so that the master cylinder produces from you stepping on the pedal multiplied by the total square inches of the pistons in the caliper. If the Brembo 380 caliper has more total piston area (not just counting the number of pistons) than the OEM caliper, it will produce more braking torque than the OEM size.
To beat the dead horse with more explanations, swapping 40mm rear calipers on a Gen 1/2 non-ABS car increases the clamping force and adds rear braking, which fortuitously balances the front vs. rear nicely. Because the pad size doesn't change, it is the case you stated; a small pad now doing more work and will wear faster. However, since the rear pads always outlived the fronts, it only brings their relative lifetimes closer together.
It gets more complicated with ABS systems since ABS will ensure a larger caliper will not lock up. Until a wheel does, the bias of braking will shift to the end with the increased size calipers, so it may change the feel of the car. It was my opinion (and I'm asking you Gen 3/4 owners/experts) that once a caliper is "big" enough to slide a tire, going bigger won't allow you to slow any quicker upon the first brake application. A bigger caliper allows a bigger pad, so you can brake repeatedly and consistently over all conditions - why the Comp Coupes have big brakes.
If you want to get confused, investigate the braking system of a Lotus that has dynamic brake balance control. That is an electronic version of a proportioning valve, which is active before lockup and not during. Combined with ABS it means there is always an electronic adjustment of the brake balance.
Tom,
Won't an increase in piston size change pedal feel? Don't larger caliper pistons mean more fluid volume behind them? Doesn't this decrease pressure applied to the piston and increase pedal travel? Kind of like what happens with master cylinders, decrease the bore size and you increase line pressure but pedal movement increases because you have to move the piston further to move the same volume of fluid. Increase bore size and pressure drops but pedal is firmer.
In fact if you change caliper piston volume don't you really need to match the master cylinder to the change? If you don't you might not be pushing enough fluid and the right pressure.
Or something like that.
I'm running 305's and 335's (R compounds), so I don't think tires are my issue. I think by running Mintex all around, I had too much bite in the rear compared to the front. This is very likely with 335 rears (and stock suspension?), would be less pronounced with 345 rears.
I assume the Porterfield R4's you use in the rear are less aggressive than the Mintex? Yes.
My best combo was Mintex up front, OE in rear. I guess the important thing is to use a less aggressive rear pad compared to the front. Otherwise, you'll lock up the rears. Yes. Try the Porterfield R4s at the rear. They will last longer and stop you better than the OE pads, IMHO. I ran them on my GTS ACR without aero with the SRT-10 brakes.
I'm not sure if the R4's would work for me since I don't have as much aero. All I know is that this past weekend, my car was VERY unstable under braking and the only thing I changed was pad compound (well, I installed Stoptech rotors front and rear but I assume that wasn't the problem). Stoptech rotors will add some bite.
Curiously, I found that running 1.5 camber in the back was too much at TGPR. I'm going to try negative 1 next time. I guess my R888's don't flex very much. This kinda depends on tires. Hoosier R6's seem to like more negative camber than the R888's and stick better at lower "hot" air pressures. R888's need more air pressure hot to perform best.
I guess the important thing is to use a less aggressive rear pad compared to the front. Otherwise, you'll lock up the rears.