So... over this weekend, I finished the other half of the enclosure, building up the thickness and creating mating surface took a bit time...
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There is more to the second half of the enclosure but I did not have the time to take pics...
I tried for size today, the woofer fits pretty good and plenty of clearance inside.
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The woofer fits flush, actually below the surface of enclosure and this is exactly what I was aiming for to prevent any excursion related issues.
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Because I am very AR, I will be finishing some details that nobody will ever see tomorrow and then join both halves together and paint the enclosure. I think it looks fairly stock, as I hoped for.